How do I Choose workstation max peak time ?

    In a line where more than one product or a product with variants are assembled, two different times characterize the workload on a workstation:

  • cycle time, also called weighted average cycle time. This is the time it takes to carry out the workstation’s operations on average, taking into account the average mix of all the variants being assembled
  • max peak time, or peak time. This is the longest time it should take to carry out all the operations of any variant or model being assembled.

    These two times may vary considerably when very long operations are performed on a small percentage of the product mix. For instance, consider the following situation. There are two variants of the product being assembled, A and B, the product mix being 90% of variant A and 10% of variant B. Suppose further that a workstation carries out just one operation, say operation O1, and that O1 has duration 100 and only pertains to variant B of the product. In that case, the (average) cycle time of the workstation will be 10 (10% of 100), because one in ten assemblies takes 100, the remaining 9 assemblies taking 0. But the max peak time will be 100, because each time the variant B is being assembled, the operation O1 of duration 100 must be carried out.

Note
    Note that peak times can only be taken into account under the explicit variant model, or with product models defined.